Quality cannot be tested or made; it shall be designed. Therefore, during the R&D stage, factors such as formula, process, and packaging materials are crucial for the quality. As such, the company attaches great importance to the products' R&D. We pursued the optimized conditions for product development. Such matter requires a series of production trials and stability tests (including long-term tests and accelerated tests) to ensure the product design possess features of sustainable stability and effectiveness.
Through a series of tests, we standardized and formatted such condition, thus establish the manufacturing control standard, including the formulation list, manufacturing SOP, as well as specifications and methods for inspection. Such standard would be subsequently submitted to TFDA for inspection and registration. The production and manufacturing of products are subject to the approval from TFDA.
Before the mass production of new products, we must follow the relevant standards (such as formulation recipe, raw material specification standard, standard manufacturing process and quality control standard for finished products) to carry out work of manufacturing and inspection. Semi-finished products and finished products from mass production shall comply with our relevant standards for production process control. Our pharmaceutical products are manufactured in accordance with the international standard of PIC/S GMP and comply with the highest international operation standards in the pharmaceutical industry.
Analysis method for finished goods inspection shall first gone through a series of verification to confirm its specificity, linearity and range, system suitability, accuracy, precision, and resistance to degeneration, and then it will be used for product testing to ensure the accuracy of our quality control. All drugs must pass the manufacturing process confirmation, content verification (ensure key ingredients ratio meet the requirements) to prove the manufacturing parameters set out in our SOP can be steadily achieved. According to the requirement of PIC/S GMP, apart from inspection before storage, at least one batch of production sample shall be retained per year. And continue the stability test annually on such sample until its expiration to ensure product quality can achieve the efficacy and safety of validity.
Instrument room generally uses instruments such as HPLC, Dissolution Apparatuses, FTIR, G.C., Fluorometer, Ultraviolet Spectrometer, Raman Spectrometer, and Automatic Potentiometric Titrator. The inspection instruments are regularly checked to ensure their performance being stable, and to optimize the control of our premium medicine.
The drug factories rely on the efficient air conditioning system to effectively control the cleanliness, temperature, humidity, and microorganism in the operating room. And the airflow shall be strictly controlled to avoid cross-contamination of drugs. The pure water manufacturing system is also an important supporting system, especially for the liquid formulation. Equipment cleaning requires clean water to prevent drugs being contaminated by bacteria, minerals and chemicals substances in water that may affect the quality.
The pure water manufacturing system designed by Chung Mei Pharmaceutical conforms to the most stringent water specifications, the United States Pharmacopeia. The system effective controls the operating environment and pure water quality, thus producing high-quality medicine.